Melting

Foundry

Melting solutions

Melting solutions

Unique quarry-to-furnace model

We supply refractory solutions for coreless induction furnaces (CIF), cupolas, ladles, receivers, converters, and holding and casting furnaces, as well as special bricks and insulating materials.

Our range of silica-based refractories produced from our own Swedish quartzite is made from the highest grade of raw material in the world.

Its excellent thermal stability and chemical resistance make it the perfect lining for DVM (dry vibrating mix) and inductors. The Spinel-forming DVM product line is a longstanding industry benchmark for steel CIF and uses raw materials with high refractoriness and all-round corrosion resistance.

This unique quarry-to-furnace model ensures high reliability and quality. Calderys also benefits from dependable, consistent access to other essential raw materials for foundry refractories.

CALDE® GUARD_an innovative concept for coreless induction furnaces

CALDE® GUARD Solution

A state-of-the-art concept for improving foundry furnaces’ lifespan and efficiency
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OUR MELTING SOLUTIONS PRODUCTS

CALDE® GUARD

Calderys’ top of the line concept that helps foundries enhance the refractory performance and improve the productivity of their co...Calderys’ top of the line concept that helps foundries enhance the refractory performance and improve the productivity of their coreless induction furnaces

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A FULL REFRACTORY RANGE

Calderys castables deliver superior performance and easy installation

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SILICA MIX RANGE

Silica-based refractories such as SILICA MIX have been used for decades to line coreless induction furnaces for melting and holdin...Silica-based refractories such as SILICA MIX have been used for decades to line coreless induction furnaces for melting and holding iron.

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BRICKS

Calderys bricks can be used in backup lining for installation and safety lining, channel holders, big ladles, and copper melting a...Calderys bricks can be used in backup lining for installation and safety lining, channel holders, big ladles, and copper melting and holding furnaces.

MELT SHOP ADDITIVES

Preventing oven damage caused by zinc, CALDE® SHIELD forms an impervious layer during the sintering phase to repel vapor ingress. ...Preventing oven damage caused by zinc, CALDE® SHIELD forms an impervious layer during the sintering phase to repel vapor ingress. The furnace operator benefits from increased robustness of the hot face lining, reduced coil damage caused by vapor condensation and improved reliability of the hot face lining when melting zinc-plated scrap.

ACCESSORIES

Calderys is the one-stop shop for all your refractory needs, with a full range of accessories including metallic or ceramic anchor...Calderys is the one-stop shop for all your refractory needs, with a full range of accessories including metallic or ceramic anchors and insulating blankets, boards or fibers.

SLAG COAGULANTS & COATING MATERIALS

Our low-dust perlite slag coagulants reduce heat loss and attract slag in iron, steel or copper during melting, in preparation for...Our low-dust perlite slag coagulants reduce heat loss and attract slag in iron, steel or copper during melting, in preparation for filtration and mold filling. This helps avoid dross and surface defects.

MELT SHOP ADDITIVES

Preventing oven damage caused by zinc, CALDE® SHIELD forms an impervious layer during the sintering phase to repel vapor ingress. ...Preventing oven damage caused by zinc, CALDE® SHIELD forms an impervious layer during the sintering phase to repel vapor ingress. The furnace operator benefits from increased robustness of the hot face lining, reduced coil damage caused by vapor condensation and improved reliability of the hot face lining when melting zinc-plated scrap.

ACCESSORIES

Calderys is the one-stop shop for all your refractory needs, with a full range of accessories including metallic or ceramic anchor...Calderys is the one-stop shop for all your refractory needs, with a full range of accessories including metallic or ceramic anchors and insulating blankets, boards or fibers.

SLAG COAGULANTS & COATING MATERIALS

Our low-dust perlite slag coagulants reduce heat loss and attract slag in iron, steel or copper during melting, in preparation for...Our low-dust perlite slag coagulants reduce heat loss and attract slag in iron, steel or copper during melting, in preparation for filtration and mold filling. This helps avoid dross and surface defects.

OUR SERVICES

Calderys' service facilities
Service Facilities
Foundry equipment, from ladles to pouring furnaces, can be relined off-site at one of our Service Facilities. We handle the entire process, from pick-up to delivery of your fully refurbished equipment when you need it.
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CALDE Smart Lens, remote assistance
REMOTE ASSISTANCE & TROUBLESHOOTING WITH CALDE® SMART LENS
Calderys melting solutions offers remote technical service via smart glasses linked to a secure web-based platform, as well as quick access to our foundry networks.
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REFRACTORY SERVICES
REFRACTORY SERVICES
Calderys offers a full range of services, tied in closely with our world-leading high temperature solutions product lines. We are continually upgrading our services and equipment to ensure that our products are easy and safe to use.
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raw material selection by Calderys
Material selection
Our expert engineers with a deep understanding of your local market, industrial process, and the chemical reactions in your equipment will work with you to identify the best products in terms of performance, lifetime, and cost.
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Calderys' project management
PROJECT MANAGEMENT
Our end-to-end project management services offer you the peace-of-mind you need to focus on your production.
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Calderys' technical support
TECHNICAL SUPPORT
Calderys offers full technical support, thanks to a global network of technical experts, acting locally wherever you need it.
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Your Equipments

Holding Furnace

Holding Furnace

The holding furnace is used for heat preservation, standing and casting of molten metal.
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Pouring Furnace

Pouring Furnace

The pouring furnace is used for melting and pouring the molten metal into casting molds.
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Ladles & Receivers

Ladles & Receivers

Ladles are bucket-shaped vessels used to transport and pour out molten metals in the metalcasting process. Both ladles and receivers exist in many shapes and sizes and require verstatile refractory products to operate efficiently.
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Coreless Induction Furnace (CIF)

Coreless Induction Furnace (CIF)

The coreless induction furnace (CIF) is a vessel surrounded by an electric current in the copper coil. This forms an electromagnetic field, generating heat energy that melts the metal scrap that is placed in the vessel.
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Long Campaign Cupola

Long Campaign Cupola

A cupola is a melting furnace used in foundries that can be used to melt various types of metal, such as cast iron, Ni-resist iron and some bronzes. The cupola can be made in almost any practical size, which makes the cupola a versatile furnace.
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