Molding

Foundry

Molding solutions

Molding solutions
Molding solutions

Innovative solutions

We offer a wide range of innovative solutions tailored to customer specifications for molding sand additives that meet high health and environmental safety standards.

Calderys’ extensive mineral and application expertise enables us to supply the best bentonites with high thermal stability and strength. For green engineering blends, our experts formulate specific solutions based on site visits and thorough analysis. For core sand additives, we offer approved organic, inorganic and hybrid solutions. Our special natural and synthetic sands offer very high refractoriness and meet the highest health and environmental safety standards. Calderys’ quarries in Jianping (China) and Taşlık (Türkiye) provide us with excellent raw materials, which are processed at our blending sites around the world.

OUR MOLDING SOLUTIONS PRODUCTS

MOLDING SAND ADDITIVES FOR FOUNDRIES

Foundries today face growing pressure to deliver high-quality castings efficiently while meeting stricter environmental standards.... Foundries today face growing pressure to deliver high-quality castings efficiently while meeting stricter environmental standards. At Calderys, we respond to this challenge with green molding sand additives and tailor-made blends designed for consistent performance and reliable supply.

All Details

IKOBOND® FOR MOLDING STRENGTH

Foundries need molds that hold up under intense conditions without compromising precision or productivity. IKOBOND® clay technolog... Foundries need molds that hold up under intense conditions without compromising precision or productivity. IKOBOND® clay technology delivers just that: boosting mold durability, minimizing thermal stress, and cutting down material waste.

All Details

LUSTROUS CARBON FORMERS

A carbon-containing additive is typically added to bentonite-bonded molding sands to reduce oxidation, minimize sand adhesion to t... A carbon-containing additive is typically added to bentonite-bonded molding sands to reduce oxidation, minimize sand adhesion to the casting during shakeout, improve molding surfaces, and reduce molding defects. It also optimizes the properties and performance of the molding sand.

ANTRAPUR®

Transporting and storing coal-based blends poses logistical challenges. ANTRAPUR® offer premixed formulations designed for precisi... Transporting and storing coal-based blends poses logistical challenges. ANTRAPUR® offer premixed formulations designed for precision, safety, and ease of handling.

All Details

ENVIBOND®

As regulatory pressure and environmental standards tighten, foundries need solutions that deliver both performance and sustainabil... As regulatory pressure and environmental standards tighten, foundries need solutions that deliver both performance and sustainability. ENVIBOND® provides a cleaner, safer alternative by drastically cutting emissions and material waste without compromising casting quality.

All Details

ANTRAPEX®

Casting defects remain one of the biggest challenges in core sand applications, often leading to costly rework and production dela... Casting defects remain one of the biggest challenges in core sand applications, often leading to costly rework and production delays. We address this with our ANTRAPEX® solution, which is engineered to enhance process stability, extend bench life, and improve casting surface finish.

All Details

COTREX® SLAG BINDERS

Ensuring molten metal purity just before pouring is essential for producing defect-free castings. COTREXR® slag binders offer an e... Ensuring molten metal purity just before pouring is essential for producing defect-free castings. COTREXR® slag binders offer an efficient solution: they clean melts, capture slag and dross, and help maintain casting integrity.

All Details

MOLDING SAND ADDITIVES FOR FOUNDRIES

Foundries today face growing pressure to deliver high-quality castings efficiently while meeting stricter environmental standards.... Foundries today face growing pressure to deliver high-quality castings efficiently while meeting stricter environmental standards. At Calderys, we respond to this challenge with green molding sand additives and tailor-made blends designed for consistent performance and reliable supply.

All Details

IKOBOND® FOR MOLDING STRENGTH

Foundries need molds that hold up under intense conditions without compromising precision or productivity. IKOBOND® clay technolog... Foundries need molds that hold up under intense conditions without compromising precision or productivity. IKOBOND® clay technology delivers just that: boosting mold durability, minimizing thermal stress, and cutting down material waste.

All Details

LUSTROUS CARBON FORMERS

A carbon-containing additive is typically added to bentonite-bonded molding sands to reduce oxidation, minimize sand adhesion to t... A carbon-containing additive is typically added to bentonite-bonded molding sands to reduce oxidation, minimize sand adhesion to the casting during shakeout, improve molding surfaces, and reduce molding defects. It also optimizes the properties and performance of the molding sand.

ANTRAPUR®

Transporting and storing coal-based blends poses logistical challenges. ANTRAPUR® offer premixed formulations designed for precisi... Transporting and storing coal-based blends poses logistical challenges. ANTRAPUR® offer premixed formulations designed for precision, safety, and ease of handling.

All Details

OUR SERVICES

REMOTE ASSISTANCE & TROUBLESHOOTING WITH CALDE SMART LENS
REMOTE ASSISTANCE & TROUBLESHOOTING WITH CALDE® SMART LENS
Calderys molding solutions offers remote technical service via smart glasses linked to a secure web-based platform, as well as quick access to our foundry networks.
banner
LAB AND ENVIRONMENTAL ANALYSIS WITH CALDE® E-SUPPORT
We offer routine analyses of your moulding sand materials in our laboratories with an upcoming online access to the results via a secure portal. Specific analysis results are available in updated table or graph form.
CONNECTED SILO LOGISTICS WITH CALDE® E-SUPPLY
CONNECTED SILO LOGISTICS WITH CALDE® E-SUPPLY
Our smart sensor solutions help you manage silo logistics, from stock monitoring to product delivery.
Furnace Inspection
CASTING DEFECT CONSULTING
Contact us for a comprehensive presentation on how to avoid moulding sand-related casting defects in order to achieve more reliable production, optimised casting quality and a goal of zero defects.
raw material selection by Calderys
Material selection
Our expert engineers with a deep understanding of your local market, industrial process, and the chemical reactions in your equipment will work with you to identify the best products in terms of performance, lifetime, and cost.
Calderys' project management
PROJECT MANAGEMENT
Our end-to-end project management services offer you the peace-of-mind you need to focus on your production.
Calderys' technical support
TECHNICAL SUPPORT
Calderys offers full technical support, thanks to a global network of technical experts, acting locally wherever you need it.