Foundry Melting Full Range Solutions | Calderys

Foundry

Melting solutions

Unique quarry-to-furnace model

We supply refractory solutions for coreless induction furnaces (CIF), cupolas, ladles, receivers, converters, and holding and casting furnaces, as well as special bricks and insulating materials.

Our range of silica-based refractories produced from our own Swedish quartzite is made from the highest grade of raw material in the world.

Its excellent thermal stability and chemical resistance make it the perfect lining for DVM (dry vibrating mix) and inductors. The Spinel-forming DVM product line is a longstanding industry benchmark for steel CIF and uses raw materials with high refractoriness and all-round corrosion resistance.

This unique quarry-to-furnace model ensures high reliability and quality. Calderys also benefits from dependable, consistent access to other essential raw materials for foundry refractories.

OUR MELTING SOLUTIONS PRODUCTS

A FULL REFRACTORY RANGE

Calderys castables deliver superior performance and easy installation

SILICA MIX RANGE

Silica-based refractories such as SILICA MIX have been used for decades to line coreless induction furnaces for melting and holdin... Silica-based refractories such as SILICA MIX have been used for decades to line coreless induction furnaces for melting and holding iron.

BRICKS

Calderys bricks can be used in backup lining for installation and safety lining, channel holders, big ladles, and copper melting a... Calderys bricks can be used in backup lining for installation and safety lining, channel holders, big ladles, and copper melting and holding furnaces.

MELT SHOP ADDITIVES

CALDE® SHIELD forms an impervious layer during the sintering phase to keep steam from passing through. This prevents zinc damage t... CALDE® SHIELD forms an impervious layer during the sintering phase to keep steam from passing through. This prevents zinc damage to any acidic, neutral or basic DVM refractory materials, as well as increased robustness, reduced coil damage and improved hot face lining reliability when melting zinc-plated scrap.

ACCESSORIES

Calderys is the one-stop shop for all your refractory needs, with a full range of accessories including metallic or ceramic anchor... Calderys is the one-stop shop for all your refractory needs, with a full range of accessories including metallic or ceramic anchors and insulating blankets, boards or fibers.

SLAG COAGULANTS & COATING MATERIALS

Our low-dust perlite slag coagulants reduce heat loss and attract slag in iron, steel or copper during melting, in preparation for... Our low-dust perlite slag coagulants reduce heat loss and attract slag in iron, steel or copper during melting, in preparation for filtration and mold filling. This helps avoid dross and surface defects.

CALDE® SHIELD RANGE FOR MELTING OPERATIONS

CALDE® SHIELD forms an impervious layer during the sintering phase to keep steam from passing through and allow the correct format... CALDE® SHIELD forms an impervious layer during the sintering phase to keep steam from passing through and allow the correct formation of ceramic bonding. Benefits include increased robustness, reduced coil damage, and improved hot face lining reliability when melting zinc-plated scrap.

A FULL REFRACTORY RANGE

Calderys castables deliver superior performance and easy installation

SILICA MIX RANGE

Silica-based refractories such as SILICA MIX have been used for decades to line coreless induction furnaces for melting and holdin... Silica-based refractories such as SILICA MIX have been used for decades to line coreless induction furnaces for melting and holding iron.

BRICKS

Calderys bricks can be used in backup lining for installation and safety lining, channel holders, big ladles, and copper melting a... Calderys bricks can be used in backup lining for installation and safety lining, channel holders, big ladles, and copper melting and holding furnaces.

MELT SHOP ADDITIVES

CALDE® SHIELD forms an impervious layer during the sintering phase to keep steam from passing through. This prevents zinc damage t... CALDE® SHIELD forms an impervious layer during the sintering phase to keep steam from passing through. This prevents zinc damage to any acidic, neutral or basic DVM refractory materials, as well as increased robustness, reduced coil damage and improved hot face lining reliability when melting zinc-plated scrap.

OUR SERVICES

Calderys' service facilities

Service Facilities

Foundry equipment, from ladles to pouring furnaces, can be relined off-site at one of our Service Facilities. We handle the entire process, from pick-up to delivery of your fully refurbished equipment when you need it.

CALDE Smart Lens, remote assistance

REMOTE ASSISTANCE & TROUBLESHOOTING WITH CALDE® SMART LENS

We offer remote technical service via smart glasses linked to a secure web-based platform, as well as quick access to the Calderys foundry networks.

REFRACTORY SERVICES

REFRACTORY SERVICES

Calderys offers a full range of services, tied in closely with our world-leading high temperature solutions product lines. We are continually upgrading our services and equipment to ensure that our products are easy and safe to use.

raw material selection by Calderys

Material selection

Our expert engineers with a deep understanding of your local market, industrial process, and the chemical reactions in your equipment will work with you to identify the best products in terms of performance, lifetime, and cost.

Calderys' project management

PROJECT MANAGEMENT

Our end-to-end project management services offer you the peace-of-mind you need to focus on your production.

Calderys' technical support

TECHNICAL SUPPORT

Calderys offers full technical support, thanks to a global network of technical experts, acting locally wherever you need it.

Your Equipments

Holding Furnace

Holding Furnace

The holding furnace takes a key role in the modern foundry production environment. Containing large amounts of completely alloyed metal ready for transfer to casting stations, holding furnaces are typically the foundry's bottleneck requiring highly reliable refractory lining concepts that exhibit superior properties with respect to both corrosion resistance and thermal insulation. Calderys offers a wide product range for all sizes of holding furnaces for steel, iron, and non-ferrous alloys, including the lining of the commonly used channel inductor. Our main focus lies on the castable and dry vibrating technologies that both allow you to significantly reduce the energy needed per tonne of metal.

Pouring Furnace

Pouring Furnace

Pouring furnaces are found in various sizes and configurations, especially where automated moulding lines are used for large scale serial production. Calderys offers solutions for all sizes of pressurised and unpressurised pouring furnaces, including the lining of channel inductors or coreless inductors as well as completely coreless automated pouring furnaces. Our refractory materials are suitable for all alloys, including steel, iron, and non-ferrous alloys. Taking account for the ever increasing demand for sustainable production processes, we offer advanced insulating solutions for unheated pressurised pouring furnaces.

Ladles & Receivers

Ladles & Receivers

Calderys offers a variety of refractory solutions for all kind of ladles, receivers, and converters as well as unheated pouring units which usually are all exposed to extreme temperature changes as well as aggressive slag build-up. Versatile products reduce the amount of work needed to keep those vessels clean and ready for their job.

Coreless Induction Furnace (CIF)

Coreless Induction Furnace (CIF)

Calderys offers refractory solutions for all parts of Coreless Induction Furnaces, whether you are melting non-ferrous alloys with melting points below 1000°C, to highly alloyed steels above 1800 °C. Dinosaur-state rotary furnaces are also covered by these product ranges. We deliver products that allow you to securely operate your furnaces over a designated period and keep maintenance on schedule.

Long Campaign Cupola

Long Campaign Cupola

Calderys offers a profound product range for use in long campaign cupolas of any size and melting rate. Our products perfectly match all those different refractory demands from the different parts in the king of foundry furnaces, from syphon box over melting zone to shaft and further up to gas-offtake and recuperator. We also cover every application method, from ramming to casting to shotcreting.