Aluminum & non-ferrous

Top Charging Furnace

Aluminium non-ferrous
Aluminum & non-ferrous Services Products

Top Charging Furnace

From monolithics to refractory expertise, Calderys is there to help you to select the best refractory solutions for your aluminium top charging melting furnace (also known as top loading furnace or round melting furnace). Our objective is to provide peace of mind to the production team with proven quality refractory linings and high thermal insulation performance. Corundum growth in walls and on burner quarls, mechanical erosion of the bottom hearth, upper ring and door surrounds, degradation of the roof are typical issues that Calderys will solve in partnership with you. From fast repairs to full furnace refractory relining, contact us (and ask your sales representative for our targeted brochure on the top charging furnace).

Top Charging Furnace A<ul> <li>CALDE® CAST XL 116 C/G: reference solution</li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <p> </p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.<br />  </p> <ul> <li>AC 60 A brick: arch reference solution</li> <li>CALDE® CAST LX 58: castable solution</li> <li>CALDE® CAST LX 58 or CALDE® CAST UB large precast shapes: arch solution</li> </ul> <p>Best anchoring and insulating  solution is to be found based on design of the steel structure if any.<br />  </p> <ul> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM with steel fibres: reference solution</li> <li>CALDE® CAST LX 58<br />  </li> </ul> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution</li> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM: upgrade solution</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates (If temperature is not too high).<br />  </li> </ul> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating. Metallic or ceramic anchors.<br />  </li> </ul> <ul> <li>ALKON® GUN P solutions for walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST LX 58 and CALDE® CAST AF 470: casting solution<br />  </li> </ul> <ul> <li>CALDE® PLAST P 85 or CALDE® RAM PB 84 or ALKON® GUN P: P-bond plastic material references</li> <li>CALDE® CAST UC 86 & ALKON® CAST HYMOR 80 AL: casting solutions</li> </ul> <p>To check how much the quarl is subject to aluminium projections and flame rebounds if casting is required.<br />  </p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment, can be supplied in large precast shapes</li> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating<br />  </li> </ul> <ul> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance, better solution as precast blocks</li> <li>ALKON® CAST HYMOR 80 AL for extra resistance to dross & corrosion</li> </ul> <p>Balance between abrasion resistance, corrosion resistance to be found. Can be supplied in large precast shapes and installed with rammed expansion joints.<br />  </p> <ul> <li>ALKON® CAST F 35 C/G: reference solution</li> <li>ALKON® CAST MF 44 for less insulation and better freeze point positioning</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy freeze point position (safety) and furnace capacity (total thickness).<br />  </p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.<br />  </p>

Top Charging Furnace B<ul> <li>CALDE® CAST XL 116 C/G: reference solution</li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment, can be supplied in large precast shapes</li> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> </ul> <ul> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance, better solution as precast blocks</li> <li>ALKON® CAST HYMOR 80 AL for extra resistance to dross & corrosion</li> </ul> <p>Balance between abrasion resistance, corrosion resistance to be found. Can be supplied in large precast shapes and installed with rammed expansion joints.</p> <ul> <li>ALKON® CAST F 35 C/G: reference solution</li> <li>ALKON® CAST MF 44 for less insulation and better freeze point positioning</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy freeze point position (safety) and furnace capacity (total thickness).</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution</li> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM: upgrade solution</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates (If temperature is not too high).</li> </ul> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating. Metallic or ceramic anchors.</li> </ul> <ul> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM with steel fibres: reference solution</li> <li>CALDE® CAST LX 58</li> </ul> <ul> <li>CALDE® PLAST P 85 or CALDE® RAM PB 84 or ALKON® GUN P: P-bond plastic material references</li> <li>CALDE® CAST UC 86 & ALKON® CAST HYMOR 80 AL: casting solutions</li> </ul> <p>To check how much the quarl is subject to aluminium projections and flame rebounds if casting is required.</p> <ul> <li>ALKON® GUN P solutions for walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST LX 58 and CALDE® CAST AF 470: casting solution</li> </ul> <ul> <li>AC 60 A brick: arch reference solution</li> <li>CALDE® CAST LX 58: castable solution</li> <li>CALDE® CAST LX 58 or CALDE® CAST UB large precast shapes: arch solution</li> </ul> <p>Best anchoring and insulating  solution is to be found based on design of the steel structure if any.</p>

Top Charging Furnace C<ul> <li>CALDE® CAST XL 116 C/G: reference solution</li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>AC 60 A brick: arch reference solution</li> <li>CALDE® CAST LX 58: castable solution</li> <li>CALDE® CAST LX 58 or CALDE® CAST UB large precast shapes: arch solution</li> </ul> <p>Best anchoring and insulating  solution is to be found based on design of the steel structure if any.</p> <ul> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM with steel fibres: reference solution</li> <li>CALDE® CAST LX 58</li> </ul> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating. Metallic or ceramic anchors.</li> </ul> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution</li> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM: upgrade solution</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates (If temperature is not too high).</li> </ul> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® PLAST P 85 or CALDE® RAM PB 84 or ALKON® GUN P: P-bond plastic material references</li> <li>CALDE® CAST UC 86 & ALKON® CAST HYMOR 80 AL: casting solutions</li> </ul> <p>To check how much the quarl is subject to aluminium projections and flame rebounds if casting is required.</p> <ul> <li>ALKON® GUN P solutions for walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST LX 58 and CALDE® CAST AF 470: casting solution</li> </ul> <ul> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance, better solution as precast blocks</li> <li>ALKON® CAST HYMOR 80 AL for extra resistance to dross & corrosion</li> </ul> <p>Balance between abrasion resistance, corrosion resistance to be found. Can be supplied in large precast shapes and installed with rammed expansion joints.</p> <ul> <li>ALKON® CAST F 35 C/G: reference solution</li> <li>ALKON® CAST MF 44 for less insulation and better freeze point positioning</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy freeze point position (safety) and furnace capacity (total thickness).</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment, can be supplied in large precast shapes</li> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> </ul>

Top Charging Furnace D<ul> <li>CALDE® CAST XL 116 C/G: reference solution</li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment, can be supplied in large precast shapes</li> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> </ul> <ul> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance, better solution as precast blocks</li> <li>ALKON® CAST HYMOR 80 AL for extra resistance to dross & corrosion</li> </ul> <p>Balance between abrasion resistance, corrosion resistance to be found. Can be supplied in large precast shapes and installed with rammed expansion joints.</p> <ul> <li>ALKON® CAST F 35 C/G: reference solution</li> <li>ALKON® CAST MF 44 for less insulation and better freeze point positioning</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy freeze point position (safety) and furnace capacity (total thickness).</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution</li> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM: upgrade solution</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates (If temperature is not too high).</li> </ul> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating. Metallic or ceramic anchors.</li> </ul> <ul> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM with steel fibres: reference solution</li> <li>CALDE® CAST LX 58</li> </ul> <ul> <li>AC 60 A brick: arch reference solution</li> <li>CALDE® CAST LX 58: castable solution</li> <li>CALDE® CAST LX 58 or CALDE® CAST UB large precast shapes: arch solution</li> </ul> <p>Best anchoring and insulating  solution is to be found based on design of the steel structure if any.</p> <ul> <li>ALKON® GUN P solutions for walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST LX 58 and CALDE® CAST AF 470: casting solution</li> </ul> <ul> <li>CALDE® PLAST P 85 or CALDE® RAM PB 84 or ALKON® GUN P: P-bond plastic material references</li> <li>CALDE® CAST UC 86 & ALKON® CAST HYMOR 80 AL: casting solutions</li> </ul> <p>To check how much the quarl is subject to aluminium projections and flame rebounds if casting is required.</p>

Top Charging Furnace E<ul> <li>CALDE® CAST XL 116 C/G: reference solution</li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment, can be supplied in large precast shapes</li> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> </ul> <ul> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance, better solution as precast blocks</li> <li>ALKON® CAST HYMOR 80 AL for extra resistance to dross & corrosion</li> </ul> <p>Balance between abrasion resistance, corrosion resistance to be found. Can be supplied in large precast shapes and installed with rammed expansion joints.</p> <ul> <li>ALKON® CAST F 35 C/G: reference solution</li> <li>ALKON® CAST MF 44 for less insulation and better freeze point positioning</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy freeze point position (safety) and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85 or CALDE® RAM PB 84 or ALKON® GUN P: P-bond plastic material references</li> <li>CALDE® CAST UC 86 & ALKON® CAST HYMOR 80 AL: casting solutions</li> </ul> <p>To check how much the quarl is subject to aluminium projections and flame rebounds if casting is required.</p> <ul> <li>ALKON® GUN P solutions for walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST LX 58 and CALDE® CAST AF 470: casting solution</li> </ul> <ul> <li>AC 60 A brick: arch reference solution</li> <li>CALDE® CAST LX 58: castable solution</li> <li>CALDE® CAST LX 58 or CALDE® CAST UB large precast shapes: arch solution</li> </ul> <p>Best anchoring and insulating  solution is to be found based on design of the steel structure if any.</p> <ul> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM with steel fibres: reference solution</li> <li>CALDE® CAST LX 58</li> </ul> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating. Metallic or ceramic anchors.</li> </ul> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution</li> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM: upgrade solution</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates (If temperature is not too high).</li> </ul> <p> </p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p>

Top Charging Furnace F<ul> <li>CALDE® CAST XL 116 C/G: reference solution</li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment, can be supplied in large precast shapes</li> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> </ul> <ul> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance, better solution as precast blocks</li> <li>ALKON® CAST HYMOR 80 AL for extra resistance to dross & corrosion</li> </ul> <p>Balance between abrasion resistance, corrosion resistance to be found. Can be supplied in large precast shapes and installed with rammed expansion joints.</p> <ul> <li>ALKON® CAST F 35 C/G: reference solution</li> <li>ALKON® CAST MF 44 for less insulation and better freeze point positioning</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy freeze point position (safety) and furnace capacity (total thickness).</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution</li> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM: upgrade solution</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates (If temperature is not too high).</li> </ul> <ul> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM with steel fibres: reference solution</li> <li>CALDE® CAST LX 58</li> </ul> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating. Metallic or ceramic anchors.</li> </ul> <p> </p> <ul> <li>CALDE® PLAST P 85 or CALDE® RAM PB 84 or ALKON® GUN P: P-bond plastic material references</li> <li>CALDE® CAST UC 86 & ALKON® CAST HYMOR 80 AL: casting solutions</li> </ul> <p>To check how much the quarl is subject to aluminium projections and flame rebounds if casting is required.</p> <ul> <li>ALKON® GUN P solutions for walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST LX 58 and CALDE® CAST AF 470: casting solution</li> </ul> <ul> <li>AC 60 A brick: arch reference solution</li> <li>CALDE® CAST LX 58: castable solution</li> <li>CALDE® CAST LX 58 or CALDE® CAST UB large precast shapes: arch solution</li> </ul> <p>Best anchoring and insulating  solution is to be found based on design of the steel structure if any.</p>

Top Charging Furnace G<ul> <li>CALDE® CAST XL 116 C/G: reference solution</li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment, can be supplied in large precast shapes</li> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> </ul> <ul> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance, better solution as precast blocks</li> <li>ALKON® CAST HYMOR 80 AL for extra resistance to dross & corrosion</li> </ul> <p>Balance between abrasion resistance, corrosion resistance to be found. Can be supplied in large precast shapes and installed with rammed expansion joints.</p> <ul> <li>ALKON® CAST F 35 C/G: reference solution</li> <li>ALKON® CAST MF 44 for less insulation and better freeze point positioning</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy freeze point position (safety) and furnace capacity (total thickness).</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution</li> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM: upgrade solution</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates (If temperature is not too high).</li> </ul> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating. Metallic or ceramic anchors.</li> </ul> <ul> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM with steel fibres: reference solution</li> <li>CALDE® CAST LX 58</li> </ul> <ul> <li>CALDE® PLAST P 85 or CALDE® RAM PB 84 or ALKON® GUN P: P-bond plastic material references</li> <li>CALDE® CAST UC 86 & ALKON® CAST HYMOR 80 AL: casting solutions</li> </ul> <p>To check how much the quarl is subject to aluminium projections and flame rebounds if casting is required.</p> <ul> <li>ALKON® GUN P solutions for walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST LX 58 and CALDE® CAST AF 470: casting solution</li> </ul> <ul> <li>AC 60 A brick: arch reference solution</li> <li>CALDE® CAST LX 58: castable solution</li> <li>CALDE® CAST LX 58 or CALDE® CAST UB large precast shapes: arch solution</li> </ul> <p>Best anchoring and insulating  solution is to be found based on design of the steel structure if any.</p>

Top Charging Furnace H<ul> <li>CALDE® CAST XL 116 C/G: reference solution</li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment, can be supplied in large precast shapes</li> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> </ul> <ul> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance, better solution as precast blocks</li> <li>ALKON® CAST HYMOR 80 AL for extra resistance to dross & corrosion</li> </ul> <p>Balance between abrasion resistance, corrosion resistance to be found. Can be supplied in large precast shapes and installed with rammed expansion joints.</p> <ul> <li>ALKON® CAST F 35 C/G: reference solution</li> <li>ALKON® CAST MF 44 for less insulation and better freeze point positioning</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy freeze point position (safety) and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85 or CALDE® RAM PB 84 or ALKON® GUN P: P-bond plastic material references</li> <li>CALDE® CAST UC 86 & ALKON® CAST HYMOR 80 AL: casting solutions</li> </ul> <p>To check how much the quarl is subject to aluminium projections and flame rebounds if casting is required.</p> <ul> <li>ALKON® GUN P solutions for walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST LX 58 and CALDE® CAST AF 470: casting solution</li> </ul> <ul> <li>AC 60 A brick: arch reference solution</li> <li>CALDE® CAST LX 58: castable solution</li> <li>CALDE® CAST LX 58 or CALDE® CAST UB large precast shapes: arch solution</li> </ul> <p>Best anchoring and insulating  solution is to be found based on design of the steel structure if any.</p> <ul> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM with steel fibres: reference solution</li> <li>CALDE® CAST LX 58</li> </ul> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating. Metallic or ceramic anchors.</li> </ul> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution</li> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM: upgrade solution</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates (If temperature is not too high).</li> </ul> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p>

Top Charging Furnace I<ul> <li>CALDE® CAST XL 116 C/G: reference solution</li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment, can be supplied in large precast shapes</li> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> </ul> <ul> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance, better solution as precast blocks</li> <li>ALKON® CAST HYMOR 80 AL for extra resistance to dross & corrosion</li> </ul> <p>Balance between abrasion resistance, corrosion resistance to be found. Can be supplied in large precast shapes and installed with rammed expansion joints.</p> <ul> <li>ALKON® CAST F 35 C/G: reference solution</li> <li>ALKON® CAST MF 44 for less insulation and better freeze point positioning</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy freeze point position (safety) and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85 or CALDE® RAM PB 84 or ALKON® GUN P: P-bond plastic material references</li> <li>CALDE® CAST UC 86 & ALKON® CAST HYMOR 80 AL: casting solutions</li> </ul> <p>To check how much the quarl is subject to aluminium projections and flame rebounds if casting is required.</p> <ul> <li>ALKON® GUN P solutions for walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST LX 58 and CALDE® CAST AF 470: casting solution</li> </ul> <ul> <li>AC 60 A brick: arch reference solution</li> <li>CALDE® CAST LX 58: castable solution</li> <li>CALDE® CAST LX 58 or CALDE® CAST UB large precast shapes: arch solution</li> </ul> <p>Best anchoring and insulating  solution is to be found based on design of the steel structure if any.</p> <ul> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM with steel fibres: reference solution</li> <li>CALDE® CAST LX 58</li> </ul> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating. Metallic or ceramic anchors.</li> </ul> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution</li> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM: upgrade solution</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates (If temperature is not too high).</li> </ul> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p>

Top Charging Furnace J<ul> <li>CALDE® CAST XL 116 C/G: reference solution</li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment, can be supplied in large precast shapes</li> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution</li> <li>ALKON® CAST MF 44 for less insulation and better freeze point positioning</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy freeze point position (safety) and furnace capacity (total thickness).</p> <ul> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance, better solution as precast blocks</li> <li>ALKON® CAST HYMOR 80 AL for extra resistance to dross & corrosion</li> </ul> <p>Balance between abrasion resistance, corrosion resistance to be found. Can be supplied in large precast shapes and installed with rammed expansion joints.</p> <ul> <li>CALDE® PLAST P 85 or CALDE® RAM PB 84 or ALKON® GUN P: P-bond plastic material references</li> <li>CALDE® CAST UC 86 & ALKON® CAST HYMOR 80 AL: casting solutions</li> </ul> <p>To check how much the quarl is subject to aluminium projections and flame rebounds if casting is required.</p> <ul> <li>ALKON® GUN P solutions for walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST LX 58 and CALDE® CAST AF 470: casting solution</li> </ul> <ul> <li>AC 60 A brick: arch reference solution</li> <li>CALDE® CAST LX 58: castable solution</li> <li>CALDE® CAST LX 58 or CALDE® CAST UB large precast shapes: arch solution</li> </ul> <p>Best anchoring and insulating  solution is to be found based on design of the steel structure if any.</p> <ul> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM with steel fibres: reference solution</li> <li>CALDE® CAST LX 58</li> </ul> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating. Metallic or ceramic anchors.</li> </ul> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution</li> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM: upgrade solution</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates (If temperature is not too high).</li> </ul> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p>

Top Charging Furnace K<ul> <li>CALDE® CAST XL 116 C/G: reference solution</li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment, can be supplied in large precast shapes</li> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> </ul> <ul> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance, better solution as precast blocks</li> <li>ALKON® CAST HYMOR 80 AL for extra resistance to dross & corrosion</li> </ul> <p>Balance between abrasion resistance, corrosion resistance to be found. Can be supplied in large precast shapes and installed with rammed expansion joints.</p> <ul> <li>ALKON® CAST F 35 C/G: reference solution</li> <li>ALKON® CAST MF 44 for less insulation and better freeze point positioning</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy freeze point position (safety) and furnace capacity (total thickness).</p> <ul> <li>CALDE® PLAST P 85 or CALDE® RAM PB 84 or ALKON® GUN P: P-bond plastic material references</li> <li>CALDE® CAST UC 86 & ALKON® CAST HYMOR 80 AL: casting solutions</li> </ul> <p>To check how much the quarl is subject to aluminium projections and flame rebounds if casting is required.</p> <ul> <li>ALKON® GUN P solutions for walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST LX 58 and CALDE® CAST AF 470: casting solution</li> </ul> <ul> <li>AC 60 A brick: arch reference solution</li> <li>CALDE® CAST LX 58: castable solution</li> <li>CALDE® CAST LX 58 or CALDE® CAST UB large precast shapes: arch solution</li> </ul> <p>Best anchoring and insulating  solution is to be found based on design of the steel structure if any.</p> <ul> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM with steel fibres: reference solution</li> <li>CALDE® CAST LX 58</li> </ul> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating. Metallic or ceramic anchors.</li> </ul> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution</li> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM: upgrade solution</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates (If temperature is not too high).</li> </ul> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p>

Top Charging Furnace L<ul> <li>CALDE® CAST XL 116 C/G: reference solution</li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment, can be supplied in large precast shapes</li> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> </ul> <ul> <li>ALKON® CAST F 35 C/G: reference solution</li> <li>ALKON® CAST MF 44 for less insulation and better freeze point positioning</li> </ul> <p>A compromise is to be found between low shell temperature (thermal efficiency), alloy freeze point position (safety) and furnace capacity (total thickness).</p> <ul> <li>AC 85 AP (AL) or AC 80 P P-bond brick solution for harsh environment with superheating</li> <li>ALKON® CAST BL 80 B3 for maximum abrasion resistance, better solution as precast blocks</li> <li>ALKON® CAST HYMOR 80 AL for extra resistance to dross & corrosion</li> </ul> <p>Balance between abrasion resistance, corrosion resistance to be found. Can be supplied in large precast shapes and installed with rammed expansion joints.</p> <ul> <li>CALDE® PLAST P 85 or CALDE® RAM PB 84 or ALKON® GUN P: P-bond plastic material references</li> <li>CALDE® CAST UC 86 & ALKON® CAST HYMOR 80 AL: casting solutions</li> </ul> <p>To check how much the quarl is subject to aluminium projections and flame rebounds if casting is required.</p> <ul> <li>ALKON® GUN P solutions for walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST LX 58 and CALDE® CAST AF 470: casting solution</li> </ul> <ul> <li>AC 60 A brick: arch reference solution</li> <li>CALDE® CAST LX 58: castable solution</li> <li>CALDE® CAST LX 58 or CALDE® CAST UB large precast shapes: arch solution</li> </ul> <p>Best anchoring and insulating  solution is to be found based on design of the steel structure if any.</p> <ul> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM with steel fibres: reference solution</li> <li>CALDE® CAST LX 58</li> </ul> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating. Metallic or ceramic anchors.</li> </ul> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution</li> <li>CALDE® CAST LX 68 or CALDE® CAST GIBRAM: upgrade solution</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates (If temperature is not too high).</li> </ul> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p>

From monolithics to refractory expertise, Calderys is there to help you to select the best refractory solutions for your aluminium top charging melting furnace (also known as top loading furnace or round melting furnace). Our objective is to provide peace of mind to the production team with proven quality refractory linings and high thermal insulation performance. Corundum growth in walls and on burner quarls, mechanical erosion of the bottom hearth, upper ring and door surrounds, degradation of the roof are typical issues that Calderys will solve in partnership with you. From fast repairs to full furnace refractory relining, contact us (and ask your sales representative for our targeted brochure on the top charging furnace).