Aluminum & non-ferrous

Sidewell Melter

Aluminium non-ferrous
Aluminum & non-ferrous Services Products

Sidewell Melter

With our extended range of refractory monolithics and our teams of experts, Calderys is at your side to select the ideal refractory solutions for your aluminium sidewell melting furnace. Our goal is to provide peace of mind to the production team with proven quality refractory linings and high performing thermal insulation. Refractory corrosion in the metal line and burner walls, degradation of refractory concrete by molten salts & fluxes, mechanical erosion of the ramps and sill, metal contamination, and degradation of door jambs and lintel are typical concerns Calderys will solve together with you. From fast repairs to full furnace refractory relining, contact our experts (and don't forget to ask for our specific brochure on the sidewell melter).

Sidewell Melter D<ul> <li>CALDE® PLAST P 85 or ALKON® GUN P: P-bond plastic material references</li> <li>ALKON® GUN C 75: versatile solution</li> <li>ALKON® CAST HYMOR 80 AL: casting solution<br />  </li> </ul> <ul> <li>ALKON® CAST BL 80 B3: reference solution</li> <li>ALKON® CAST HYMOR 80 AL or ALKON® CAST LB 57 Z20 for extra resistance to dross & corrosion</li> <li>ALKON® SOL CAST B 85 for quick dry solution<br />  </li> </ul> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.<br />  </p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution including contact with salt bath in side well</li> <li>ALKON® CAST LB 85 in less strong environment<br />  </li> </ul> <ul> <li>ALKON® CAST MM 60 and ALKON® GUN C 75: solutions in walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST M 28 D HR and CALDE® CAST 1560: reference solutions in walls less exposed</li> <li>CALDE® CAST ML 55 S5/ GUN MM 55 S5: alkali resistant solution when a lot of flux are used</li> </ul> <p>To check: how much the quarl is subject to aluminium projections and flame rebounds<br />  </p> <ul> <li>ALKON® CAST LB 85: reference solution</li> <li>ALKON® CAST HYMOR 80 AL: reference solution in strong alloy environment</li> <li>ALKON® CAST BL 80 B3: for maximum abrasion resistance, preferred in precast shapes</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <p>Balance between abrasion resistance, corrosion resistance and refractoriness to be found.<br />  </p> <ul> <li>CALDE® CAST F 60 and CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST LX 58 for extra thermal cycling</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution<br />  </li> </ul> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution with high thermal shock resistance</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates not suited for high temperature environment.<br />  </li> </ul> <ul> <li>CALDE® CAST MW 130 M: gas barrier intermediate layer</li> <li>CALDE® CAST XL 140 or 116 C/G: insulating layer references </li> </ul> <p>Metallic, ceramic and cast steel anchors and preferably combination can be used. Design adapted to furnace mobility,  roof shape, hanging supports and roof accessibility<br />  </p> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating.</li> </ul> <p>Metallic or ceramic anchors<br />  </p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <p>Can be delivered and installed in precast shapes.<br />  </p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution including contact with salt bath in side well</li> <li>ALKON® CAST LB 85 in less strong environment<br />  </li> </ul> <ul> <li>ALKON® CAST LB 85: reference solution</li> <li>ALKON® CAST HYMOR 80 AL: reference solution in strong alloy environment</li> <li>ALKON® CAST BL 80 B3: for maximum abrasion resistance, preferred in precast shapes</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <p>Balance between abrasion resistance, corrosion resistance and refractoriness to be found.</p>

Sidewell Melter E<ul> <li>CALDE® PLAST P 85 or ALKON® GUN P: P-bond plastic material references</li> <li>ALKON® GUN C 75: versatile solution</li> <li>ALKON® CAST HYMOR 80 AL: casting solution</li> </ul> <ul> <li>ALKON® CAST BL 80 B3: reference solution</li> <li>ALKON® CAST HYMOR 80 AL or ALKON® CAST LB 57 Z20 for extra resistance to dross & corrosion</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution with high thermal shock resistance</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates not suited for high temperature environment.</li> </ul> <ul> <li>CALDE® CAST F 60 and CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST LX 58 for extra thermal cycling</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution</li> </ul> <ul> <li>CALDE® CAST MW 130 M: gas barrier intermediate layer</li> <li>CALDE® CAST XL 140 or 116 C/G: insulating layer references </li> </ul> <p>Metallic, ceramic and cast steel anchors and preferably combination can be used. Design adapted to furnace mobility,  roof shape, hanging supports and roof accessibility</p> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating.</li> </ul> <p>Metallic or ceramic anchors</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <p>Can be delivered and installed in precast shapes.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution including contact with salt bath in side well</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <ul> <li>ALKON® CAST LB 85: reference solution</li> <li>ALKON® CAST HYMOR 80 AL: reference solution in strong alloy environment</li> <li>ALKON® CAST BL 80 B3: for maximum abrasion resistance, preferred in precast shapes</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <p>Balance between abrasion resistance, corrosion resistance and refractoriness to be found.</p> <ul> <li>ALKON® CAST LB 85: reference solution</li> <li>ALKON® CAST HYMOR 80 AL: reference solution in strong alloy environment</li> <li>ALKON® CAST BL 80 B3: for maximum abrasion resistance, preferred in precast shapes</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <p>Balance between abrasion resistance, corrosion resistance and refractoriness to be found.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution including contact with salt bath in side well</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <ul> <li>ALKON® CAST MM 60 and ALKON® GUN C 75: solutions in walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST M 28 D HR and CALDE® CAST 1560: reference solutions in walls less exposed</li> <li>CALDE® CAST ML 55 S5/ GUN MM 55 S5: alkali resistant solution when a lot of flux are used</li> </ul> <p>To check: how much the quarl is subject to aluminium projections and flame rebounds</p>

Sidewell Melter F<ul> <li>CALDE® PLAST P 85 or ALKON® GUN P: P-bond plastic material references</li> <li>ALKON® GUN C 75: versatile solution</li> <li>ALKON® CAST HYMOR 80 AL: casting solution</li> </ul> <ul> <li>ALKON® CAST BL 80 B3: reference solution</li> <li>ALKON® CAST HYMOR 80 AL or ALKON® CAST LB 57 Z20 for extra resistance to dross & corrosion</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution with high thermal shock resistance</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates not suited for high temperature environment.</li> </ul> <ul> <li>CALDE® CAST F 60 and CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST LX 58 for extra thermal cycling</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution</li> </ul> <ul> <li>CALDE® CAST MW 130 M: gas barrier intermediate layer</li> <li>CALDE® CAST XL 140 or 116 C/G: insulating layer references </li> </ul> <p>Metallic, ceramic and cast steel anchors and preferably combination can be used. Design adapted to furnace mobility,  roof shape, hanging supports and roof accessibility</p> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating.</li> </ul> <p>Metallic or ceramic anchors</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution including contact with salt bath in side well</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <ul> <li>ALKON® CAST LB 85: reference solution</li> <li>ALKON® CAST HYMOR 80 AL: reference solution in strong alloy environment</li> <li>ALKON® CAST BL 80 B3: for maximum abrasion resistance, preferred in precast shapes</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <p>Balance between abrasion resistance, corrosion resistance and refractoriness to be found.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <p>Can be delivered and installed in precast shapes.</p> <ul> <li>ALKON® CAST LB 85: reference solution</li> <li>ALKON® CAST HYMOR 80 AL: reference solution in strong alloy environment</li> <li>ALKON® CAST BL 80 B3: for maximum abrasion resistance, preferred in precast shapes</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <p>Balance between abrasion resistance, corrosion resistance and refractoriness to be found.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution including contact with salt bath in side well</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <ul> <li>ALKON® CAST MM 60 and ALKON® GUN C 75: solutions in walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST M 28 D HR and CALDE® CAST 1560: reference solutions in walls less exposed</li> <li>CALDE® CAST ML 55 S5/ GUN MM 55 S5: alkali resistant solution when a lot of flux are used</li> </ul> <p>To check: how much the quarl is subject to aluminium projections and flame rebounds</p>

Sidewell Melter G<ul> <li>CALDE® PLAST P 85 or ALKON® GUN P: P-bond plastic material references</li> <li>ALKON® GUN C 75: versatile solution</li> <li>ALKON® CAST HYMOR 80 AL: casting solution</li> </ul> <ul> <li>ALKON® CAST BL 80 B3: reference solution</li> <li>ALKON® CAST HYMOR 80 AL or ALKON® CAST LB 57 Z20 for extra resistance to dross & corrosion</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST LX 58 with steel fibres: reference solution with high thermal shock resistance</li> <li>CALDE® WIRE MIX in precast shapes for great durability against mechanical abuse and thermal shocks, replacing metal protective plates not suited for high temperature environment.</li> </ul> <ul> <li>CALDE® CAST F 60 and CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST LX 58 for extra thermal cycling</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution</li> </ul> <ul> <li>CALDE® CAST MW 130 M: gas barrier intermediate layer</li> <li>CALDE® CAST XL 140 or 116 C/G: insulating layer references </li> </ul> <p>Metallic, ceramic and cast steel anchors and preferably combination can be used. Design adapted to furnace mobility,  roof shape, hanging supports and roof accessibility</p> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating.</li> </ul> <p>Metallic or ceramic anchors</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution including contact with salt bath in side well</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <ul> <li>ALKON® CAST LB 85: reference solution</li> <li>ALKON® CAST HYMOR 80 AL: reference solution in strong alloy environment</li> <li>ALKON® CAST BL 80 B3: for maximum abrasion resistance, preferred in precast shapes</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <p>Balance between abrasion resistance, corrosion resistance and refractoriness to be found.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <p>Can be delivered and installed in precast shapes.</p> <ul> <li>ALKON® CAST LB 85: reference solution</li> <li>ALKON® CAST HYMOR 80 AL: reference solution in strong alloy environment</li> <li>ALKON® CAST BL 80 B3: for maximum abrasion resistance, preferred in precast shapes</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <p>Balance between abrasion resistance, corrosion resistance and refractoriness to be found.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution including contact with salt bath in side well</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <ul> <li>ALKON® CAST MM 60 and ALKON® GUN C 75: solutions in walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST M 28 D HR and CALDE® CAST 1560: reference solutions in walls less exposed</li> <li>CALDE® CAST ML 55 S5/ GUN MM 55 S5: alkali resistant solution when a lot of flux are used</li> </ul> <p>To check: how much the quarl is subject to aluminium projections and flame rebounds</p>

Sidewell Melter H<ul> <li>CALDE® PLAST P 85 or ALKON® GUN P: P-bond plastic material references</li> <li>ALKON® GUN C 75: versatile solution</li> <li>ALKON® CAST HYMOR 80 AL: casting solution</li> </ul> <ul> <li>ALKON® CAST BL 80 B3: reference solution</li> <li>ALKON® CAST HYMOR 80 AL or ALKON® CAST LB 57 Z20 for extra resistance to dross & corrosion</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution including contact with salt bath in side well</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <ul> <li>ALKON® CAST MM 60 and ALKON® GUN C 75: solutions in walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST M 28 D HR and CALDE® CAST 1560: reference solutions in walls less exposed</li> <li>CALDE® CAST ML 55 S5/ GUN MM 55 S5: alkali resistant solution when a lot of flux are used</li> </ul> <p>To check: how much the quarl is subject to aluminium projections and flame rebounds</p> <ul> <li>ALKON® CAST LB 85: reference solution</li> <li>ALKON® CAST HYMOR 80 AL: reference solution in strong alloy environment</li> <li>ALKON® CAST BL 80 B3: for maximum abrasion resistance, preferred in precast shapes</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <p>Balance between abrasion resistance, corrosion resistance and refractoriness to be found.</p> <ul> <li>CALDE® CAST F 60 and CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST LX 58 for extra thermal cycling</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution</li> </ul> <ul> <li>CALDE® CAST MW 130 M: gas barrier intermediate layer</li> <li>CALDE® CAST XL 140 or 116 C/G: insulating layer references </li> </ul> <p>Metallic, ceramic and cast steel anchors and preferably combination can be used. Design adapted to furnace mobility,  roof shape, hanging supports and roof accessibility</p> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating.</li> </ul> <p>Metallic or ceramic anchors</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution including contact with salt bath in side well</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <ul> <li>ALKON® CAST LB 85: reference solution</li> <li>ALKON® CAST HYMOR 80 AL: reference solution in strong alloy environment</li> <li>ALKON® CAST BL 80 B3: for maximum abrasion resistance, preferred in precast shapes</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <p>Balance between abrasion resistance, corrosion resistance and refractoriness to be found.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <p>Can be delivered and installed in precast shapes.</p>

Sidewell Melter I<ul> <li>CALDE® PLAST P 85 or ALKON® GUN P: P-bond plastic material references</li> <li>ALKON® GUN C 75: versatile solution</li> <li>ALKON® CAST HYMOR 80 AL: casting solution</li> </ul> <ul> <li>ALKON® CAST BL 80 B3: reference solution</li> <li>ALKON® CAST HYMOR 80 AL or ALKON® CAST LB 57 Z20 for extra resistance to dross & corrosion</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <ul> <li>CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST MW 130 M for lighter solution </li> </ul> <p>Extra insulation can be brought via insulating fibre choice.</p> <ul> <li>CALDE® CAST F 60 and CALDE® CAST M 28 D HR: reference solution</li> <li>CALDE® CAST LX 58 for extra thermal cycling</li> <li>CALDE® CAST ML 55 S5: alkali resistant solution</li> </ul> <ul> <li>CALDE® CAST MW 130 M: gas barrier intermediate layer</li> <li>CALDE® CAST XL 140 or 116 C/G: insulating layer references </li> </ul> <p>Metallic, ceramic and cast steel anchors and preferably combination can be used. Design adapted to furnace mobility,  roof shape, hanging supports and roof accessibility</p> <ul> <li>CALDE® CAST XL 116 C/G or CALDE® GUN XL 126 on top of insulating board: reference solution. Versatile and extra insulating.</li> </ul> <p>Metallic or ceramic anchors</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution including contact with salt bath in side well</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <ul> <li>ALKON® CAST LB 85: reference solution</li> <li>ALKON® CAST HYMOR 80 AL: reference solution in strong alloy environment</li> <li>ALKON® CAST BL 80 B3: for maximum abrasion resistance, preferred in precast shapes</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <p>Balance between abrasion resistance, corrosion resistance and refractoriness to be found.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <p>Can be delivered and installed in precast shapes.</p> <ul> <li>ALKON® CAST LB 85: reference solution</li> <li>ALKON® CAST HYMOR 80 AL: reference solution in strong alloy environment</li> <li>ALKON® CAST BL 80 B3: for maximum abrasion resistance, preferred in precast shapes</li> <li>ALKON® SOL CAST B 85 for quick dry solution</li> </ul> <p>Balance between abrasion resistance, corrosion resistance and refractoriness to be found.</p> <ul> <li>ALKON® CAST HYMOR 80 AL: reference solution including contact with salt bath in side well</li> <li>ALKON® CAST LB 85 in less strong environment</li> </ul> <ul> <li>ALKON® CAST MM 60 and ALKON® GUN C 75: solutions in walls subject to aluminium splashes and corundum growth like burner walls</li> <li>CALDE® CAST M 28 D HR and CALDE® CAST 1560: reference solutions in walls less exposed</li> <li>CALDE® CAST ML 55 S5/ GUN MM 55 S5: alkali resistant solution when a lot of flux are used</li> </ul> <p>To check: how much the quarl is subject to aluminium projections and flame rebounds</p>

With our extended range of refractory monolithics and our teams of experts, Calderys is at your side to select the ideal refractory solutions for your aluminium sidewell melting furnace. Our goal is to provide peace of mind to the production team with proven quality refractory linings and high performing thermal insulation. Refractory corrosion in the metal line and burner walls, degradation of refractory concrete by molten salts & fluxes, mechanical erosion of the ramps and sill, metal contamination, and degradation of door jambs and lintel are typical concerns Calderys will solve together with you. From fast repairs to full furnace refractory relining, contact our experts (and don't forget to ask for our specific brochure on the sidewell melter).