Customer Recognition for End-to-End Refractory Support at a Waste-to-Energy Plant in the UAE
This recognition highlights Calderys' commitment to long-term partnerships and our ability to deliver end-to-end support, from greenfield engineering to shutdown supervision and Quality assurance & Quality control (QAQC) services.
From project start-up to ongoing maintenance
This Waste-to-Energy Plant is a flagship facility in the UAE, originally built with Calderys’ engineering support during the greenfield phase. Our contribution began with the initial design and refractory engineering and continues today with ongoing technical assistance, tailored material supply, and supervision during planned maintenance.
In this year’s critical 14-day maintenance shutdown, Calderys once again played a key role. Through the detailed inspection, Calderys’ experts identified several major spalling, heavy erosion, and damages in the refractory linings that if not immediately repaired would critically reduce incinerator efficiency. From there, the team proposed critical solutions such as dismantling the current lining to replace with new one, inserting ceramic blankets, and replacing thousands of tiles... After getting agreement from the customer, Calderys’ team worked alongside an installation contractor to ensure that all refractory activities proposed were executed with the highest safety and quality standards.
Calderys’ scope of work
Throughout the shutdown, 30+ personnel per day were mobilized for refractory-related activities, completed in just 8 days. Calderys contributed in the following ways:
Technical supervision and QAQC inspection
Support during casting and SiC tile installation
On-time delivery of a complete refractory materials package
Refractory solutions supplied
Calderys provided a full mix of high-performance monolithics, gunning materials, trowellables, mastics, and accessories, tailored to the incinerator’s demanding operational environment with high abrasion due to waste impacts.
Results that earned recognition
Flawless material delivery and documentation under tight deadline
Safe execution and high-quality supervision
Positive inspection outcomes with full customer satisfaction
Official appreciation from the end user recognizing the professionalism and impact of Calderys’ support
A reliable partner at every step
This successful shutdown is not just a maintenance win—it’s a testament to Calderys' long-term commitment to our customers' success, offering refractory lifecycle support from day one. From designing complex incinerator linings to supervising safe shutdowns and offering technical upgrades, our team remains at your side.
Let’s talk about how we can support your next shutdown or refractory upgrade: Contact Us