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Steelmaking

Electric Arc Furnace (EAF)

Steelmaking
Steelmaking Services Products

Electric Arc Furnace (EAF)

An electric arc furnace (EAF) is a furnace that heats the metal by means of an electric arc. Maximizing its availability is a key challenge for steelmakers.

EAF A<p>The taphole assemblies can be provided either as one piece EBT or segmented, or as launder designs. Our EBT products have been carefully formulated, using the higher purity raw materials and production capability, to bring high level and consistent performance.</p> <p>Very high-end products to resist thermal stress and slag corrosion coming from the proximity of the electrodes or opposite side of the gas burners</p> <p>A tailor made solution to bring slag resistance and offers the best cost / performance balance.</p> <p>Precast delta roofs can be either modular or complete delta section, using the best in class monolithic product solutions. It ensures the highest level and consistent performance.</p> <p>Whether the bottom design is a full monolithic bottom or reinforced with a brick subhearth, we ensure product compatibility for best performance. Ramming products can be installed quickly, with minimal dust generation, easy compaction to ensure consistent strength development, and carefully designed particle size distribution for a high angle of repose for when steel banks need to be constructed.</p> <p>Calderys completes refractory solutions to EAF applications, bringing high quality safety lining bricks and backfill products, to provide the necessary security for safe EAF operations.</p>

EAF B<p>The taphole assemblies can be provided either as one piece EBT or segmented, or as launder designs. Our EBT products have been carefully formulated, using the higher purity raw materials and production capability, to bring high level and consistent performance.</p> <p>Very high-end products to resist thermal stress and slag corrosion coming from the proximity of the electrodes or opposite side of the gas burners</p> <p>A tailor made solution to bring slag resistance and offers the best cost / performance balance.</p> <p>Precast delta roofs can be either modular or complete delta section, using the best in class monolithic product solutions. It ensures the highest level and consistent performance.</p> <p>Whether the bottom design is a full monolithic bottom or reinforced with a brick subhearth, we ensure product compatibility for best performance. Ramming products can be installed quickly, with minimal dust generation, easy compaction to ensure consistent strength development, and carefully designed particle size distribution for a high angle of repose for when steel banks need to be constructed.</p> <p>Calderys completes refractory solutions to EAF applications, bringing high quality safety lining bricks and backfill products, to provide the necessary security for safe EAF operations.</p>

EAF C<p>The taphole assemblies can be provided either as one piece EBT or segmented, or as launder designs. Our EBT products have been carefully formulated, using the higher purity raw materials and production capability, to bring high level and consistent performance.</p> <p>Very high-end products to resist thermal stress and slag corrosion coming from the proximity of the electrodes or opposite side of the gas burners</p> <p>A tailor made solution to bring slag resistance and offers the best cost / performance balance.</p> <p>Precast delta roofs can be either modular or complete delta section, using the best in class monolithic product solutions. It ensures the highest level and consistent performance.</p> <p>Whether the bottom design is a full monolithic bottom or reinforced with a brick subhearth, we ensure product compatibility for best performance. Ramming products can be installed quickly, with minimal dust generation, easy compaction to ensure consistent strength development, and carefully designed particle size distribution for a high angle of repose for when steel banks need to be constructed.</p> <p>Calderys completes refractory solutions to EAF applications, bringing high quality safety lining bricks and backfill products, to provide the necessary security for safe EAF operations.</p>

EAF D<p>The taphole assemblies can be provided either as one piece EBT or segmented, or as launder designs. Our EBT products have been carefully formulated, using the higher purity raw materials and production capability, to bring high level and consistent performance.</p> <p>Very high-end products to resist thermal stress and slag corrosion coming from the proximity of the electrodes or opposite side of the gas burners</p> <p>A tailor made solution to bring slag resistance and offers the best cost / performance balance.</p> <p>Precast delta roofs can be either modular or complete delta section, using the best in class monolithic product solutions. It ensures the highest level and consistent performance.</p> <p>Whether the bottom design is a full monolithic bottom or reinforced with a brick subhearth, we ensure product compatibility for best performance. Ramming products can be installed quickly, with minimal dust generation, easy compaction to ensure consistent strength development, and carefully designed particle size distribution for a high angle of repose for when steel banks need to be constructed.</p> <p>Calderys completes refractory solutions to EAF applications, bringing high quality safety lining bricks and backfill products, to provide the necessary security for safe EAF operations.</p>

EAF E<p>The taphole assemblies can be provided either as one piece EBT or segmented, or as launder designs. Our EBT products have been carefully formulated, using the higher purity raw materials and production capability, to bring high level and consistent performance.</p> <p>Very high-end products to resist thermal stress and slag corrosion coming from the proximity of the electrodes or opposite side of the gas burners</p> <p>A tailor made solution to bring slag resistance and offers the best cost / performance balance.</p> <p>Precast delta roofs can be either modular or complete delta section, using the best in class monolithic product solutions. It ensures the highest level and consistent performance.</p> <p>Whether the bottom design is a full monolithic bottom or reinforced with a brick subhearth, we ensure product compatibility for best performance. Ramming products can be installed quickly, with minimal dust generation, easy compaction to ensure consistent strength development, and carefully designed particle size distribution for a high angle of repose for when steel banks need to be constructed.</p> <p>Calderys completes refractory solutions to EAF applications, bringing high quality safety lining bricks and backfill products, to provide the necessary security for safe EAF operations.</p>

EAF F<p>The taphole assemblies can be provided either as one piece EBT or segmented, or as launder designs. Our EBT products have been carefully formulated, using the higher purity raw materials and production capability, to bring high level and consistent performance.</p> <p>Very high-end products to resist thermal stress and slag corrosion coming from the proximity of the electrodes or opposite side of the gas burners</p> <p>A tailor made solution to bring slag resistance and offers the best cost / performance balance.</p> <p>Precast delta roofs can be either modular or complete delta section, using the best in class monolithic product solutions. It ensures the highest level and consistent performance.</p> <p>Whether the bottom design is a full monolithic bottom or reinforced with a brick subhearth, we ensure product compatibility for best performance. Ramming products can be installed quickly, with minimal dust generation, easy compaction to ensure consistent strength development, and carefully designed particle size distribution for a high angle of repose for when steel banks need to be constructed.</p> <p>Calderys completes refractory solutions to EAF applications, bringing high quality safety lining bricks and backfill products, to provide the necessary security for safe EAF operations.</p>

EAF G<p>The taphole assemblies can be provided either as one piece EBT or segmented, or as launder designs. Our EBT products have been carefully formulated, using the higher purity raw materials and production capability, to bring high level and consistent performance.</p> <p>Very high-end products to resist thermal stress and slag corrosion coming from the proximity of the electrodes or opposite side of the gas burners</p> <p>A tailor made solution to bring slag resistance and offers the best cost / performance balance.</p> <p>Precast delta roofs can be either modular or complete delta section, using the best in class monolithic product solutions. It ensures the highest level and consistent performance.</p> <p>Whether the bottom design is a full monolithic bottom or reinforced with a brick subhearth, we ensure product compatibility for best performance. Ramming products can be installed quickly, with minimal dust generation, easy compaction to ensure consistent strength development, and carefully designed particle size distribution for a high angle of repose for when steel banks need to be constructed.</p> <p>Calderys completes refractory solutions to EAF applications, bringing high quality safety lining bricks and backfill products, to provide the necessary security for safe EAF operations.</p>

EAF H<p>The taphole assemblies can be provided either as one piece EBT or segmented, or as launder designs. Our EBT products have been carefully formulated, using the higher purity raw materials and production capability, to bring high level and consistent performance.</p> <p>Very high-end products to resist thermal stress and slag corrosion coming from the proximity of the electrodes or opposite side of the gas burners</p> <p>A tailor made solution to bring slag resistance and offers the best cost / performance balance.</p> <p>Precast delta roofs can be either modular or complete delta section, using the best in class monolithic product solutions. It ensures the highest level and consistent performance.</p> <p>Whether the bottom design is a full monolithic bottom or reinforced with a brick subhearth, we ensure product compatibility for best performance. Ramming products can be installed quickly, with minimal dust generation, easy compaction to ensure consistent strength development, and carefully designed particle size distribution for a high angle of repose for when steel banks need to be constructed.</p> <p>Calderys completes refractory solutions to EAF applications, bringing high quality safety lining bricks and backfill products, to provide the necessary security for safe EAF operations.</p>

EAF I<p>The taphole assemblies can be provided either as one piece EBT or segmented, or as launder designs. Our EBT products have been carefully formulated, using the higher purity raw materials and production capability, to bring high level and consistent performance.</p> <p>Very high-end products to resist thermal stress and slag corrosion coming from the proximity of the electrodes or opposite side of the gas burners</p> <p>A tailor made solution to bring slag resistance and offers the best cost / performance balance.</p> <p>Precast delta roofs can be either modular or complete delta section, using the best in class monolithic product solutions. It ensures the highest level and consistent performance.</p> <p>Whether the bottom design is a full monolithic bottom or reinforced with a brick subhearth, we ensure product compatibility for best performance. Ramming products can be installed quickly, with minimal dust generation, easy compaction to ensure consistent strength development, and carefully designed particle size distribution for a high angle of repose for when steel banks need to be constructed.</p> <p>Calderys completes refractory solutions to EAF applications, bringing high quality safety lining bricks and backfill products, to provide the necessary security for safe EAF operations.</p>

EAF J<p>The taphole assemblies can be provided either as one piece EBT or segmented, or as launder designs. Our EBT products have been carefully formulated, using the higher purity raw materials and production capability, to bring high level and consistent performance.</p> <p>Very high-end products to resist thermal stress and slag corrosion coming from the proximity of the electrodes or opposite side of the gas burners</p> <p>A tailor made solution to bring slag resistance and offers the best cost / performance balance.</p> <p>Precast delta roofs can be either modular or complete delta section, using the best in class monolithic product solutions. It ensures the highest level and consistent performance.</p> <p>Whether the bottom design is a full monolithic bottom or reinforced with a brick subhearth, we ensure product compatibility for best performance. Ramming products can be installed quickly, with minimal dust generation, easy compaction to ensure consistent strength development, and carefully designed particle size distribution for a high angle of repose for when steel banks need to be constructed.</p> <p>Calderys completes refractory solutions to EAF applications, bringing high quality safety lining bricks and backfill products, to provide the necessary security for safe EAF operations.</p>

EAF K<p>A full monolitic solution to retard metal penetration. Also cost efficient, fast to instl easy to repair.<br /> Can be strengthened by a sub-hearth of bricks</p> <p>In-house multilayer technology.<br /> Bricks or monolithics to completely customized the installation<br /> Only one level of performance when safety is at stake :: the highest</p> <p>High-end piece to guarantee the highest possible availability of the furnace</p> <p>Highest temperature due to proximity of the electrode or opposite side of gas burners<br /> Very high-end product to resist thermal stress and slag corrosion</p> <p>High-purity raw material to enhance slag resistance</p> <p>Precast Delta roof recommended for high erosion/corrosion from metal & slag, high temperature radiation, high erosion/corrosion from fume<br /> <br /> Possibility to design a solution based on bricks</p>

EAF L<p>A full monolitic solution to retard metal penetration. Also cost efficient, fast to instl easy to repair.<br /> Can be strengthened by a sub-hearth of bricks</p> <p>In-house multilayer technology.<br /> Bricks or monolithics to completely customized the installation<br /> Only one level of performance when safety is at stake :: the highest</p> <p>High-end piece to guarantee the highest possible availability of the furnace</p> <p>Highest temperature due to proximity of the electrode or opposite side of gas burners<br /> Very high-end product to resist thermal stress and slag corrosion</p> <p>High-purity raw material to enhance slag resistance</p> <p>Precast Delta roof recommended for high erosion/corrosion from metal & slag, high temperature radiation, high erosion/corrosion from fume<br /> <br /> Possibility to design a solution based on bricks</p>

Calderys is committed to providing complete refractory solutions for the electric arc furnace (EAF). Our complete refractory and services offering is tailored to specific EAF processes, utilizing our global and local manufacturing footprint, and dedicated technical support.

Through Calderys technical knowhow, each EAF working lining, no matter the process demands, can be specifically designed to reach maximum performance. By creating the most optimized and balanced lining, that offers the highest quality and technology products in the most severe wear zones, to lower level economic options in less critical areas, Calderys can bring to its clients its tailor made solution.

NEW - CALDE® MAG GUN VELOCITY

CALDE® MAG GUN VELOCITY is an advanced MgO refractory gunning material engineered for rapid Electric Arc Furnace (EAF) repairs. Designed for high sticking and low rebound even at elevated temperatures, this high-speed gunning solution enables application immediately after tapping, with an effective gunning rate * of over 80%, which cuts the application time significantly, and reduces refractory consumption compared with traditional gunning products. By boosting furnace availability, minimizing maintenance downtime and lowering refractory cost per ton of steel, CALDE® MAG GUN VELOCITY helps EAF operators optimize uptime and operational efficiency.

Connect with our Iron & Steel specialists today to explore how this high-performance gunning material can enhance your EAF maintenance strategy.

*Effective gunning rate = more than 80% of the applied material sticking to the hot vessel brick